Nissan Maxima QX

since 1993 of release

Repair and car operation



Nissan Maxima QX
+ Nissan Maxima brand Cars
+ Maintenance instruction
+ Settings and routine maintenance
+ Engine
+ Systems of cooling, heating
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
- Transmission
   - 5-step manual box of gear shifting (RKPP)
      General information
      Removal and installation of components of a drive of gear shifting
      Replacement of epiploons
      Check and replacement of the sensor switch of fires of a backing
      Removal and RKPP installation
      Major maintenance of RKPP
   + 4-step automatic transmission (AT)
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





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Major maintenance of RKPP

Scheme of an arrangement of the RKPP internal components

1 — the Forward bearing of primary shaft
2 — Primary shaft
3 — the Leading gear wheel of the 3rd transfer
4 — the Nave of the sliding coupling of the synchronizer
5 — the Persistent ring
6 — the Sliding coupling
7 — the Blocking ring of the 4th transfer
8 — the Leading gear wheel of the 4th transfer
9 — the Blocking ring of the synchronizer of a reverse gear
10 — the Cone of the synchronizer of a reverse gear
11 — the Nave of the sliding coupling of the synchronizer of the 5th transfer
12 — the Back bearing of primary shaft
13 — Adjusting rings of the back bearing of primary shaft
14 — the Spring key
15 — the Sliding coupling of the synchronizer
16 — the Blocking ring of the synchronizer of the 5th transfer
17 — the Leading gear wheel of the 5th transfer
18 — the Lock ring
19 — Persistent half rings of primary shaft
20 — the Spring key
21 — the Blocking ring of the synchronizer of a reverse gear
22 — the Blocking ring of the synchronizer of the 1st transfer
23 — the Blocking ring of the synchronizer of the 2nd transfer
24 — Adjusting rings of the back bearing of a secondary shaft
25 — the Back bearing of a secondary shaft
26 — the Persistent washer
27 — the Persistent ring

28 — the Conducted gear wheel of the 5th transfer
29 — the Conducted gear wheel of the 4th transfer
30 — the Conducted gear wheel of the 3rd transfer
31 — the Conducted gear wheel of the 2nd transfer
32 — the Persistent ring
33 — the Spring key
34 — the Conducted gear wheel back преедачи
35 — the Nave of the synchronizer of 1-2 transfers
36 — the Conducted gear wheel of the 1st transfer
37 — the Secondary shaft
38 — the Forward bearing of a secondary shaft
39 — the differential Bearing
40 — the Gear wheel of a drive of a speedometer
41 — a differential Box
42 — the Conducted gear wheel of the main transfer
43 — the Intermediate gear wheel of a reverse gear
44 — the Axis of an intermediate gear wheel of a reverse gear
45 — Adjusting rings of the bearing
46 — the differential Bearing
47 — the Pin
48 — the Persistent washer of an axis of satellites
49 — the differential Satellite
50 — the Persistent washer of a lateral gear wheel of differential
51 — the Lateral gear wheel of differential
52 — the Axis of satellites
53 — the Bolt (74 ÷ 88 Nanometer)
54 — the Bolt (16 ÷ 21 Nanometer)


Components of the mechanism of a choice of transfers

1 — the Cap of a blokirator of a fork of switching of the 3rd and 4th transfers
2 — the Fork of switching of 3-4 transfers
3 — the Lock ring
4 — the Fork of inclusion of the 5th transfer
5 — the Lock ring
6 — the Lock ring
7 — the Rod of a fork of inclusion of the 5th transfer
8 — the Blocking ball
9 — the Returnable spring
10 — the Control plug of the 5th and back transfers (16 ё 22 Nanometers)
11 — the Lock spring
12 — the Arm of the 5th and back transfers
13 — the Spring of level of a reverse gear
14 — the Sealing ring
15 — the Pin
16 — the Axis of the lever of reverse motion
17 — the Sealing ring
18 — the Pin
19 — the Rod of a choice of transfers
20 — the Ball
21 — the Device of inclusion of a backing
22 — Plunzher of mutual blocking
23 — the Ball of mutual blocking
25 — the Ball
26 — the Returnable spring
27 — the Lock ring
28 — the Rod of a fork of switching of 3-4 transfers
29 — the Ball
30 — Plunzher of mutual blocking

31 — the Pin
32 — the Arm
33 — the Returnable spring
34 — Zaslonka
35 — a selector Pad
36 — the Returnable bearing
37 — the Plug
38 — a selector Spring
39 — the Ball
40 — a cam Pin
41 — the Returnable spring
42 — the Cam
43 — the Pin
44 — the Pin
45 — the Selector
46 — the Locking lever
47 — the Locking rod
48 — the Pin
49 — the Bifurcate collar
50 — the Pin
51 — the Arm
52 — the Rod of a fork of switching of 1-2 transfers
53 — the Ball
54 — the Returnable spring
55 — the Cap of a blokirator of a fork of switching of 1-2 transfers
56 — the Fork of switching of 1-2 transfers
57 — the Pin
58 — the Bolt (16 ÷ 21 Nanometer)
59 — the Bolt (16 ÷ 21 Nanometer)


General information

Originators of the real Management do not recommend to owners of cars to undertake performance of major maintenance of RKPP independently. During performance of procedures of dismantling and assembly of a transmission it is necessary to remove, and then to establish into place a set of small components. It is necessary to make mass of the most exact measurements and, by selection of adjusting washers, rings and remote plugs, accurately to expose a set of gaps. In view of all aforesaid, it will be more reasonable to charge performance of major maintenance of RKPP to specialists of car-care center. Let's notice that in many cases there is a possibility on an exchange basis to get the restored block that often there is cheaper, than a carrying out difficult repair.

Despite the told, independent performance of repair of RKPP by the amateur mechanic at all is not absolutely impossible action. Indispensable conditions are only existence of the necessary special tool and accuracy in an approach to performance of all procedures.

The number necessary for performance of regenerative repair of RKPP of tools includes nippers for removal of internal and external lock rings, a stripper of bearings, a hammer with sliding brisk, a set of drifts and center punches, a measuring instrument of DTI and, probably, a hydraulic press. Besides, certainly, the workbench, or the special assembly stand is required strong, equipped with a vice.

During performance of procedures of dismantling of RKPP try to remember, and it is better to write down, an order of installation of each of removed details.

Before starting transmission dismantling, it will be reasonable to try to analyse symptoms of its refusals for the purpose of approximate definition of their reasons. Many refusals are unequivocally connected with failure of quite certain components.

The schematic description of an order of procedures of dismantling of RKPP and service of its internal components is provided in the following subsection.

Dismantling, service of internal components and RKPP assembly

Extraction of components

 PERFORMANCE ORDER

1. The scheme of an arrangement of the RKPP internal components and the mechanism of a choice of transfers is presented on illustrations.

2. Take through an opening a gear wheel of the 4th transfer, then remove an axis of an intermediate gear wheel of a backing and a gear wheel.

3. Take a fixing pin from the coupling case.

4. Remove a returnable spring of the lever and a lock spring of a reverse gear from the mechanism of inclusion of a reverse gear.

5. Remove a pad of an axis of a gear wheel of a reverse gear.

6. Remove assembly of the lever of a reverse gear.

7. Remove a cap of a blokirator of a fork of inclusion of the 5th and back transfers, take a spring and a ball.

8. Remove lock rings and fixing pins from rods of forks of switching 5/back and 3-4 transfers.

9. Remove rods 5/back and 3-4 transfers.

10. Take assemblies of both shaft (primary and secondary) RKPP and a fork of 1-2 transfers with the rod.

11. Take assembly of the main transfer.

12. Remove assembly of a reverse gear.

13. By means of a special drift (KV32101000) take a fixing pin and disconnect the selector.

14. Turn out a drain stopper, for the purpose of ensuring access to a pin of fastening of the lever with a rod.

15. Take a pin (use KV32101000 drift) and remove the lever with a rod.

Dismantle of assembly of primary shaft

DISMANTLING

 PERFORMANCE ORDER

1. Before starting dismantle of primary shaft, estimate size axial люфта leading gear wheels of the 3rd, 4th and 5th transfers.

2. If люфт gear wheels falls outside the limits admissible ranges (see. Specifications), dismantle assembly and check a condition of interfaced surfaces of gear wheels, a shaft and naves, then estimate a gap of a lock ring and persistent half rings of primary shaft.

3. Remove the back bearing of primary shaft.

4. Remove assemblies of synchronizers of the 5th and back transfers, and also a leading gear wheel of the 5th transfer.

5. Remove the axial lock washer, two persistent half rings and a leading gear wheel of the 4th transfer.

6. Remove a lock ring.

7. Remove the synchronizer of 3-4 transfers and a leading gear wheel of the 3rd transfer.

8. Remove the forward bearing of primary shaft.

Check of a condition of components

 PERFORMANCE ORDER

1. Check assembly of primary shaft on existence of cracks, signs of deformations and excessive wear, estimate a condition of leading gear wheels.

2. Check components of synchronizers on existence of cracks of signs of excessive wear, cracks and other mechanical defects. Estimate a condition of the naves, the sliding couplings, blocking rings, keys and other details of assemblies.

3. Measure gap size between a blocking ring of the synchronizer and a gear wheel (for the 4th and 5th transfers). The nominal rate lies within a range of 1.0 ÷ 1.35 mm with the admission on wear to 0.7 mm.

4. Estimate degree of wear of a blocking ring of the synchronizer of a reverse gear. Lay blocking ring on the suitable adaptation and place on it a synchronizer cone. Make sure that the projection of a cone gets to deepening perimeter in the adaptation. With effort pressing a cone to a blocking ring, by means of a tsiferblatny measuring instrument of plunzherny type define A.Esli's distance size A makes less than 1.2 mm, replace blocking ring.

1 — Tsiferblatny a measuring instrument
2 — a synchronizer Cone
3 — the Coupler (ST30031000 adaptation)
4 — the Blocking ring
5 — a synchronizer Cone
6 — the Coupler (ST30031000 adaptation)

5. Estimate freedom of rotation of bearings.

6. Check bearing assemblies on existence of cracks, cavities and other mechanical damages.

ASSEMBLY

 PERFORMANCE ORDER

1. Collect the synchronizer of 3-4 transfers. Track correctness of introduction of components in gearing.

2. Plant on assembly of primary shaft a leading gear wheel of the 3rd transfer and blocking ring of the corresponding synchronizer.

3. Press on assembly a nave of the coupling of the synchronizer of 3-4 transfers. Track for correctness of orientation of components. Pick up and establish the corresponding persistent ring, achieving gap minimization in a groove (the size of a gap should not fall outside the limits a range of 0 ÷ 0.1 mm).

4. Plant a leading gear wheel of the 4th transfer.
5. Pick up the corresponding persistent washers providing minimization of a gap in a groove (0 ÷ 0.06 mm) and plant them on a persistent ring.
6. Establish the synchronizer 5th and back transfers. Fill spring keys in blocking ring of the synchronizer of a reverse gear. Enter assembly into the sliding coupling of the synchronizer, - track correctness of input in the coupling of spring keys.

7. Plant blocking ring of the 5th transfer to the corresponding leading gear wheel. Establish a cone of the synchronizer of a reverse gear on the blocking ring. Place the assembled synchronizer back преедачи on a leading gear wheel of the 5th transfer. Fill cone ledges in reciprocal grooves of a gear wheel.

1 — the Gear wheel of the 5th transfer
2 — Assembly of the synchronizer of a reverse gear

8. Place clamps spring rings of a blocking ring of the synchronizer of a reverse gear from above on a leading gear wheel of the 5th transfer.

9. Press assembly of the synchronizer of the 5th and back transfers with a gear wheel of the 5th transfer on assembly of primary shaft.

10. Plant on assembly of primary shaft forward and back bearings.

11. Estimate size axial люфта gear wheels.

Dismantle of assembly of a secondary shaft

DISMANTLING

 PERFORMANCE ORDER

1. Before starting dismantle of components of assembly measure size axial люфта conducted gear wheels of the 1st and 2nd transfers. If results of measurements fall outside the limits admissible ranges (see. Specifications), remove components and estimate a condition of interfaced surfaces of a shaft, gear wheels and naves (see the subsection Assembly).

2. Vypressuyte back bearing of a secondary shaft.

3. Remove a persistent washer and a ring.

4. Vypressuyte conducted gear wheels of the 5th and 4th transfers.

5. Vypressuyte conducted gear wheels of the 3rd and 2nd transfers.

6. Remove a persistent ring.

7. Remove assembly of the synchronizer of 1-2 transfers and a conducted gear wheel of the 1st transfer.

8. Vypressuyte back bearing

Check of a condition of components

 PERFORMANCE ORDER

1. Check a shaft on existence of cracks, deformations and signs of excessive wear, estimate a condition of gear wheels.

2. Check components of synchronizers on existence of cracks of signs of excessive wear, cracks and other mechanical defects. Estimate a condition of the naves, the sliding couplings, blocking rings, keys and other details of assemblies.
3. Measure gap size between a blocking ring of the synchronizer and a gear wheel (for the 4th and 5th transfers). The nominal rate lies within a range of 1.0 ÷ 1.35 mm with the admission on wear to 0.7 mm.

4. Estimate freedom of rotation of bearings. Check bearing assemblies on existence of cracks, cavities and other mechanical damages.

ASSEMBLY

 PERFORMANCE ORDER

1. Collect the synchronizer of 1-2 transfers. Track correctness of introduction of components in gearing.
2. Establish a conducted gear wheel of the 1st transfer and blocking ring of the synchronizer of the 1st transfer. Press a nave of the synchronizer of 1-2 transfers. Track correctness of orientation of components.

3. Plant the sliding coupling of the synchronizer of 1-2 transfers and its blocking ring.

4. Selection of persistent rings of a nave of the synchronizer of 1-2 transfers achieve minimization of a gap of a groove (0 ÷ 0.1 mm).
5. Plant on shaft assembly a conducted gear wheel of the 2nd transfer.

6. Plant a gear wheel of the 3rd transfer, then the 4th and the 5th.

7. Selection of a persistent ring achieve gap minimization in a groove of a conducted gear wheel of the 5th transfer (0 ÷ 0.15 mm).

8. Press a persistent washer and the back bearing of a secondary shaft.

9. Plant the forward bearing.

Dismantle of assembly of the main transfer

DISMANTLING

 PERFORMANCE ORDER

1. Turn out fixing bolts and remove a conducted koronchaty gear wheel of the main transfer.
2. Remove a speedometer drive.

3. Vypressuyte lateral bearings of differential, - remember that the right and left bearings are not interchangeable and at installation should be planted strictly on the former places.

4. Liberate a fixing pin and take an axis of satellites.
5. Take from a differential box satellites and lateral gear wheels.

Check of a condition of components

 PERFORMANCE ORDER

1. Check a condition of interfaced surfaces of a box of differential, lateral a gear wheel and satellites.

2. Estimate degree of wear of washers.
3. Check freedom of rotation of bearings. Make sure of lack of signs of mechanical damages and cavities of dot corrosion.

ASSEMBLY

 PERFORMANCE ORDER

1. Establish washers on lateral gear wheels of differential. Fill lateral gear wheels and satellites on the regular places in a differential box.

2. Insert an axis of satellites.

3. By means of the special adaptation and a tsiferblatny measuring instrument of plunzherny type measure size люфта landings of a lateral gear wheel in a differential box.

4. The result of measurement should not exceed mm size 0.1 ÷ 0.2, otherwise achieve demanded result by selection of new washers.

5. Establish a pin.

6. Establish a conducted gear wheel of the main transfer.

7. Establish a speedometer drive.

8. Napressuyte on differential lateral bearings.

Check of a condition of components of the mechanism of a choice of transfers

 PERFORMANCE ORDER

Check surfaces of sliding of components of the mechanism of a choice of transfers on existence of scratches, attritions and other mechanical damages.